HETTICH Roll Forming Machine Purchasing and Plant Design in Taiwan.
Hettich Holding GmbH & Co. oHG is one of the leading manufacturers of thermoforming and packaging systems in Germany, and has purchased an innovative new fully automatic pressure forming machine from Roller King Enterprise Co., Ltd., a Taiwan roll forming machine supplier with more than 17 years experience, named HD-F50 Slide Forming Machine. Hettich has been successfully developing, manufacturing and selling furniture and cabinetry hardware including a wide range of hinges for glass and wood doors, drawers and runner systems for kitchen or office furniture, folding and sliding door mechanisms, connecting fittings and complete hardware systems. Because of the difficulty in finding qualified suppliers who can meet their strict standards, after much visitation and search, they eventually found Roller King for their forming machine design and manufacture.
slide forming machine
What are the forming machine requirements from Hettich? More than 30 rollers with various sizes, Complex roll formed products, 14 kg weight tolerance capability, Accuracy reach 0.01mm, Pull test more than 50,000 times, 25-year usability guaranteed, 9 times faster than usual production speed.
How did Roller King fulfill Hettich’s forming machine requirements? Germany COPRA Rollscanner & COPRA FTM Simulation for their roll design, CNC Lathe- High speed computerized numerical control, AC servo drive system, Japanese MITUTOYO 3D test machine, Japanese Machine center, VMC-2090A Conquest series, Hardness precision: 0.01mm, AUTO CAD precision:0.001mm, 24 hr maintenance, Test report provided, CE certification
Roller King fulfill requirements
Because of the importance of production accuracy, Roller King uses German made COPRA® Rollscanner to design the roller with access to a number of optimization settings – concerning iteration, gap widths, angle adjustments and computing time. COPRA® Rollscanner allows to define calibration method as well as forming strategies according to your requirements (e.g. one radius, two radii up to up to 4 radii method or more or oval shapes), which can be run automatically and its calculation of the roll forming steps is done according to predefined strategies and can be adapted to your requirements. COPRA® Rollscanner is an automatically working optical inspection system for roll forming rolls, it is an automatically working roll inspection machine for quality control, reworking or archiving of existing roll sets. Once the design is done, 3D processing started to produce roller with the scanner to ensure every part of the roller is accurate. COPRA® Rollscanner is capable of measuring the curves of roller, section dimension of structural steel and the accuracy reached 0.01mm.
Roll Design Using COPRA® Rollscanner
Roller King uses COPRA® Rollscanner for the measurement of troublesome parts – the curves and roller abrasion situation, and the accuracy reached 00.01mm. Trends to even more complex roll formed products could be challenging to design engineers. Not just the final product quality but also the company’s success is depending on the designer’s judgment. Therefore Roller King except having experienced designers, they also possess marvelous equipment so that formed pipes are made precisely according to the design.
Roller King — An expert on Roller Design
Roller King Enterprise Co., Ltd. has been a pipe forming rollers, steel tube making machines, cold roll forming machines and peripheral equipment for tube making machines supplier in Taiwan since 1992. Roller King’s great customization capability comes from their insistence on meeting clients’ inquiries – multiple shapes and curves of rollers, tolerance of weights, certified components, test report offered, good quality materials, on-time delivery and promising after-sale services. In addition, frequent consultations and factory tours make their clients gain confidence in Roller King and that’s why Roller King obtains clients from everywhere in the world. Roller King is specialized in manufacturing pipe forming rollers for the production of stainless steel round pipes, square pipes, irregularly-shaped pipes, hexagonal pipes, octagonal pipes, pipe bending molds, pipe forming molds, common steel pipes, and various shapes of steels. Roller King’s roll forming machine made implements are usually utilized for door frames, gardening, window curtains, office partitions, medication appliances, automobiles and furniture, etc.
The Hettich Group employs around 5800 people worldwide and generates annual turnover of over 777 million euros. Their customers are furniture manufacturers, artisan producers, fittings dealers and DIY and home improvement stores. Their production facilities are located in North and South America, Europe and Asia. With 36 subsidiaries and partner agencies, Hettich is close to its customers in more than 100 countries around the world. As Hettich, the company has evolved into a diversified company group operating chiefly in the furniture sector. Hallmarks of the Hettich brand are quality, innovation and customer orientation.
Roller King Enterprise Co., Ltd. is a well-known manufacturer that is specialized making multi-purpose machines, especially in manufacturing roll forming machines. Years of experience have made Roller King’s roll forming machines highly competitive – that is, satisfaction is guaranteed. Roller King owns elite equipment including COPRA Rollscanner, CNC lathes, 3D processing machines and MITUTOYO 3D test machines to ensure every roller is made precisely. Any complex form of rollers can be made by Roller King due to their excellent combination of design team, assembly technicians, forming machines and other related equipment. They are specialized in manufacturing pipe forming rollers for the production of stainless steel round pipes, square pipes, irregularly-shaped pipes, hexagonal pipes, octagonal pipes, pipe bending molds, pipe forming molds, common steel pipes, and various shapes of steel.
Contact Roller King Please Visit http://forming-machine.ready-online.com/forming-machineries.html
105 Chengkung RD.,Puhsin Hsing, Changhua Hsien, Taiwan
Phone: +886-2-27484387 +886-4-8282884 Fax: +886-2-2748-6261
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